< Company Profile | FAQ | Contact Us | Site Map >
Return to
Home Page
The
Technology
Applications
Cost
Comparison
White Papers
Installation
Tooling

Twice the productivity
of welded pipe

A fitter/helper team can routinely field erect, fit-up, and install 50-60 LOKRING fittings in a single shift. This productivity more than doubles the rate at which welded piping systems are typically shop fabricated and field erected.

In addition to a reduction of labor hours of 50% or more, the labor-hour rate is reduced by reconfiguring welder/fitter crews to fitter/helper crews, lowering the composite crew rate by 10-20%.

This combination of greater productivity and lower man-hour rates translates into labor cost savings of 60% or more.

 


Total installed cost comparison

 

Without the welding overhead

By eliminating welding in the unit, many overhead costs relating to safety, personnel, equipment and supplies, inspection, rework, and monitoring can be eliminated or substantially reduced.

Some examples are:

  • Obtain fire permit for hot work
  • Erect scaffolding and provide ventilation
  • "Sniff" area, gas free and weather protect
  • Blank flanges and nozzles
  • Establish fire watch
  • Build fire box or tarps
  • Drain, flush and dry lines
  • Place equipment, electric cables, and purge line
  • Cranes, welders, grinders and small tools
  • Weld consumables (purge gas and filler rod)
  • Workers' compensation, insurance and benefits
  • Weld X-ray or other NDT
  • Rework of damaged or misaligned spools
  • System soak, flush, or passivation;
    HAZMAT disposal
  • Maintain and monitor flanges for leakage

In addition, scarce ASME-certified welders are freed up for large bore pipe or pressure vessel welding.

 

U.S. Headquarters:
38376 Apollo Parkway
Willoughby, Ohio 44094
Map to LOKRING

Toll Free 1-800-876-2323 
Phone: (440) 942-0880
Fax: (440) 942 -1186